Utilization of Dairy Manure as Fertilizer


Prepared by:
James C. Barker, Professor and Extension Specialist
Biological and Agricultural Engineering
North Carolina State University, Raleigh, NC


Published by: North Carolina Cooperative Extension Service

Publication Number: EBAE 133-88

Last Electronic Revision: March 1996 (JWM)


Significant amounts of N, P, and K and lesser amounts of trace elements are present in dairy manure and wastewater. Decomposition and mineralization of the manure in soil releases these nutrients for crop growth. Land application of manures should become an integral part of an overall soil fertility-agronomic program. Manure application rates to cropland or grassland should not exceed the crop nutrient requirements. In addition, timing of application, regular manure analysis and soil testing, liming and supplemental fertilizer needs should be considered. Fortunately, these same practices which utilize the fertilizer value of manure also help to reduce nutrient losses in runoff, thereby, resulting in water quality benefits.

COLLECTION AND STORAGE

In 1988, North Carolina dairy production generated about 300 million gallons of recoverable manure, lagoon liquid and sludge consisting of 2,800 tons of plant available N, 2,200 tons of P2O5, and 3,200 tons of K2O plus micronutrients representing about 4 million dollars worth of plant nutrients. Dairy manure accumulation and nutrient concentrations can be influenced by several factors. Waste from open housing systems and manure storage areas is diluted by rainfall. The longer manure remains in the housing or storage area prior to removal, the more chance there is for ammonia nitrogen loss.

Daily Spread or Temporary Storage

Probably the least expensive dairy manure handling system in terms of initial investment for small to moderate size herds is lot scraping either directly into a spreader for daily field spreading or into a short-term (30- to 90-day) storage or stacking area. This method has some disadvantages, however, from a manure utilization standpoint. Since spreading has to occur frequently, manure cannot always be soil incorporated, therefore, nitrogen is lost from the field surface. Also during wet weather conditions, manure either cannot be spread in the desired fields or else the soil structure is damaged from driving equipment through muddy conditions.

Earthen Storage Basin

One of the more popular recent methods of dairy manure handling has been earthen liquid storage basins for 6-12 month manure accumulations. In addition to the convenience of only having to spread manure once or twice a year, the nutrients are better utilized. Manure can be spread in the spring on corn silage land or in the fall on small grains at times when it can be soil incorporated either by direct injection or disking. A disadvantage is the relatively high equipment costs and the competition for spreading time in the spring. Custom applicators operate in some areas of the state with manure mixing, pumping and spreading costs about $10 per 1000 gallons.

Table 1. Dairy Manure Characteristics


_______________________________________________________________________________
                              Manure           N           P2O5         K2O
_______________________________________________________________________________

                          tons/cow/year                  lbs/ton
                                           ------------------------------------
Lot scraped manure             17.0           9.9          6.2          8.7
                           11.1 - 24.8     3.0 - 20.1   0.6 - 13.3   2.3 - 20.0


                         gallons/cow/year            lbs/1000 gallons
                                           ------------------------------------
Liquid manure slurry           7750           22.5         14.0         21.1
                           3560 - 19900    8.4 - 49.7   0.2 - 37.5   0.7 - 50.1


                       acre-inches/cow/year           lbs/acre-inch
                                           ------------------------------------
Anaerobic lagoon liquid        0.34           137           77          195
                                           17  -  268   10  -  233   13  -  571
_______________________________________________________________________________

MANURE CHARACTERISTICS

Sampling and Analysis

Table 1 gives an average and range of dairy manure characteristics. Note the variability. Because nutrient values do vary considerably with time, dairymen are strongly encouraged to have a sample of manure analyzed prior to each major spreading event. The N.C. Department of Agriculture Plant Analysis Lab, Blue Ridge Road Center, Raleigh, NC 27611; phone: (919)733-2655, analyzes manure and wastewater samples for primary nutrients and trace elements for $4 per sample. Representative samples of the manure should be taken from several locations in the waste storage and mixed together in a plastic bucket. About 3/4 pint should be placed in a nonmetallic flexible container, refrigerated or iced if possible, and delivered to the lab as soon after collection as possible.

It is very difficult to get a representative sample from a liquid manure storage basin until the manure has been thoroughly agitated into a slurry. Dairymen with liquid manure systems are encouraged to take samples for analysis after agitation even though the results will not return from the lab until after the manure has been spread. This still gives a record of the amount of nutrients that have been applied and whether or not supplemental fertilizer is needed. Begin to develop a running record of the manure analyses results specific to an individual farm and use the average of these results to calculate the next manure application rate.

LAND APPLICATION

Nutrient Availability

All of the nutrients applied in dairy manure are not available to the crop. As much as 75% of the ammonia nitrogen in manure can be lost to the atmosphere by leaving manure exposed on the field surface for one month or longer. No more than 25% is likely to be lost if the manure is soil incorporated within 48 hours and only 5% will be lost by direct injection. The remaining ammonia nitrogen can be utilized directly by crops but the rest of the manure nitrogen in organic form must first be mineralized by soil bacteria to ammonia before the crop can utilize it. This is a slow process with only about one-half of the organic nitrogen becoming available to the crop during the year of application. Taking these factors into account, availability coefficients (Table 2) can be used to estimate the crop available portion of the total nitrogen shown on the lab analysis report.


Table 2. Dairy Manure Nitrogen First-Year Availability Coefficients


             __________________________________________________
                                Injection     Disking   Surface
                                            in 48 Hrs    Spread
             __________________________________________________
                                % of total N available to crop
             Lot scraped                -         57%      43%
                manure                  -       (0.6)     (0.4)
             Liquid manure            68%         60%       44%
                slurry              (0.7)       (0.6)     (0.4)
             Anaerobic                79%         73%       47%
                lagoon liquid       (0.8)       (0.7)     (0.5)
             __________________________________________________


Scheduling

Timing of manure applications should be as close as possible to periods of maximum plant uptake of N. Fall applications can result in nitrate leaching losses ranging from 5% of total N applied to clay soils to upwards of 10% in sandy soils. Fall denitrification N losses range from none in sandy soils to 35% on clay or poorly drained soils. About 70-80% of total manure phosphorus and potassium become crop available. In the example, the 15,000 gallon per acre rate would also supply 156 lbs P2O5 and 236 lbs K2O per acre to the corn silage crop.

Soil Properties

Land application of dairy manure can beneficially alter soil properties. Overall soil tilth is improved by the addition of organic matter. The soil infiltration rate, particularly in fine- textured soils, is increased by incorporation of manure. Increased infiltration also reduces the soil erosion potential. Dairy manure stimulates plant growth by increasing the soil water holding capacity. On sandy soils, organic matter reduces leaching and increases crop yields by helping plants better utilize water and nutrients.

SUMMARY

Applied to soils in proper amounts, dairy manure improves soil fertility and crop yields. Carelessly handled, it impairs soil productivity, degrades surface and groundwater quality, and causes nuisance complaints. An agronomic plan for manure consists of manure and soil analyses; application rates; time and method of land application; and the effects of manure on soil properties, crop yields, and surface and groundwaters. A soil testing program should be utilized as a guide for supplemental fertilizer and liming needs, to determine whether salinity problems exist, or whether certain elements are beginning to approach plant toxicity levels. Nitrogen recommendations should be based on the manure analysis, crop needs, and method and timing of application. If enough land is available, phosphorus and potassium recommendations should be based on soil test results reflecting any accumulation from past applications.

Example: Rate of liquid manure slurry with the following nutrient analysis and disked (soil incorporated) into corn silage land needed to supply 200 lbs available N/acre.


                                  WASTE ANALYSIS REPORT
                                                    WASTE ADVISORY SECTION
                                  NCDA              Agronomic Division
_______________________________________________________________________________
               LABORATORY RESULTS, percentage of liquid volume
_______________________________________________________________________________
               N - %              P - %             K - %
               0.27               0.07              0.21
_______________________________________________________________________________
Total N:       0.27   x           83.5              =   22.5   lbs/1000 gallons

Available N:   22.5                    x   0.60     =   13.5   lbs/1000 gallons

Available P2O5:0.07   x  2.29  x  83.5 x   0.75 r   =   10.5   lbs/1000 gallons

Available K2O: 0.21   x  1.20  x  83.5 x   0.75     =   15.8   lbs/1000 gallons
_______________________________________________________________________________
             NUTRIENTS AVAILABLE FOR FIRST CROP, lbs/1000 gallons
_______________________________________________________________________________
Application    Nitrogen               P2O5              K2O
Method
Soil Incorp.   13.50                  10.48             15.81
_______________________________________________________________________________

Application rate:  200 lbs N/ac  /  13.5 lbs N/1000 gallons   =   14,800
gallons/acre/year


Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A&T State University, U.S. Department of Agriculture, and local governments cooperating.
EBAE 133-88
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